Top plastic conveyor belt factory supplier: Our head office located in Shanghai, new factory located in Jiangsu province,covers an areas of 15,000 square meter, there are three main buildings:office building,conveyor assembly workshop and production workshop.More than ten machines for producing, many hundreds of item models for meeting customer variety requirements. Our main products are modular belt,slat top chain,flexible chain,conveyor system,comb, rail, sprocket and other conveyor related components. They are widely used in food, soft drink, packaging & manufacturing, tobacco, medicine & chemical, electronics, automobiles and logistics industries. Discover more info at modular belt manufacturers.
What Are Modular Belts and Why Are They Important? Modular belts consist of interlocking plastic modules connected by rods. They flex around curves and carry heavy loads with little effort. You get better durability and easier maintenance than with flat belts or chains. Flexibility: They wrap around small pulleys and adapt to complex layouts. Durability: Tough plastics handle moisture, chemicals, and heavy loads. Low Maintenance: You swap out damaged segments without replacing the whole belt. Factories use these belts in food processing to keep things clean. Logistics centers rely on them to move boxes without jamming. In manufacturing lines, they speed up assembly and reduce downtime.
Common tasks like sorting, grouping, and feeding parts to assembly stations happen with little human input. You might see barcode scanners trigger diverters that guide parts to the right lane. That hands-off work speeds up the line and cuts errors. Ensuring Consistent Production Flow – One of the best parts of a conveyor system is its steady pace. When you link work cells with a belt, you avoid the stops and starts that slow down lines. Parts arrive right when they need to, keeping stations busy. That smooth flow means you hit daily quotas and meet ship dates. You no longer wonder if missing a hand truck will stall a cell. The belt keeps going. You plan shifts and breaks, knowing the line won’t pause unexpectedly. Imagine a small electronics plant that once saw spikes of idle time. After adding a conveyor, they sent parts to testers on demand. Their output climbed by 20 percent, and customer orders shipped on time every day.
Hairise Impact Idler Roller is used at the receiving place of the belt conveyor to slow down the impact of the blanking on the conveyor belt. Conveyor idler is a type of idler mainly developed for corrosive environments such as coal washing plants, coking plants, and chemical plants. , Its toughness is more than 10 times that of ordinary metal, its life is five times that of traditional column shoes, corrosion resistance, flame retardant, antistatic, light weight and other characteristics, it is widely used in mining. To a large extent, the product’s appearance, features, packages, etc. can be the important factors that attract customers. In the process of development of cogged v belt, our designers have been following the latest trend and analyzing customers’ tastes, thereby, making the product unique in its structure and design style. As for its features, we try to make it outstanding by adopting high-level raw materials. It has the advantages of cogged v belt and rubber toothed belt.
Roller conveyors are well – suited for handling cylindrical beverage containers, such as cans or bottles. They use a series of rollers to move the products along the conveyor line. The rollers can be powered or non – powered, depending on the application. Non – powered roller conveyors, also known as gravity conveyors, rely on the force of gravity to move the products, making them an energy – efficient option for short – distance transportation or when the products can be easily moved by gravity, such as on a slight incline. In a beverage distribution center, roller conveyors are often used to move cases of bottled or canned beverages from the storage racks to the loading docks. The cylindrical shape of the containers allows them to roll smoothly along the rollers, facilitating quick and easy movement. Powered roller conveyors, on the other hand, can be used for longer distances or when more control over the speed and movement of the products is required. They are equipped with motors that drive the rollers, enabling the products to be transported at a consistent speed. See more info on https://www.hairiseconveyor.com/.
Conveyor belting can be crafted from various materials, including rubber, metal, leather, fabric and plastic. Consider the conditions that your system will operate under to ensure the conveyor belting material is of suitable thickness and strength. The pulleys: The conveyor belt should loop over two or more strategically positioned pulleys. The pulley controls the belt’s movement and performs critical functions such as driving, redirecting, turning, tensioning and tracking the belt. The clamping straps: Clamping straps are used on various machines to hold down fixtures and work components. Add-on modules: Most additional parts are installed for further reinforcement. While rollers support the belt from within the system, stands and lateral guides support the outer framework.
Types of rubber conveyor belts: Agricultural Conveyor Belt; Recycling & Recovery Conveyor Belt; Food Processing Conveyor Belt; Package Handling Conveyor Belt; Forest Products Conveyor Belt; Aggregate/Cement & Construction Conveyor Belt etc. Applications – There are different types of conveying belts available for unique applications. The construction of conveyor belts and materials used often application-specific. For example: conveyor belts, rubber conveyor belts. General-purpose belting: This is for general conveying or power transmission. Agricultural belting: This is for agricultural applications like silage transfer, farm equipment belts, etc. Retail belts: They used used in checkout counters or inventory transfer for various commercial purposes.
Here are the key Components of a Rubber Conveyor Belt: Belting: This is the heavy-duty rubberized strip that forms the endless loop. It’s typically made of multiple layers, with a strong carcass providing structural integrity and a top cover designed for specific applications (e.g., abrasion resistance, and heat tolerance). Drive Pulley: This motorized pulley is the engine of the system. The motor’s rotation transfers to the pulley, which creates friction with the belt, causing it to move. Idler Pulleys: These unpowered pulleys support the belting throughout its path and help maintain proper tension. They can also be used to change the direction of the belt.
Abrasion-resistant rubber, also known as Grade A, is used when the conveyed material is very rough and abrasive, and causes the rubber to wear from the belt too quickly. The conveyor’s specific cleaning system, such as brushes, scrapers and/or conveyor skirting, can also contribute to conveyor belt wear. Grade A rubber is used when the wear of the conveyor belt would occur too quickly when using general purpose grades. Even though Grade A rubber is more costly than general purpose grades, the cost of removing and installing replacement belts frequently can be excessive. Therefore, it may be more cost effective to go with a higher-wear rubber.