Cut to length line manufacturer factory from China: When these harmonic currents flow through a transformer, they can cause increased core losses due to hysteresis and eddy currents. Hysteresis loss is related to the magnetization and demagnetization of the transformer’s core material in response to the alternating current. Eddy current loss occurs when induced currents circulate within the core material, creating local magnetic fields that oppose the main field. Both these losses increase with the frequency of the current. Thus, higher frequency harmonic currents can lead to considerably higher core losses, reducing the transformer’s efficiency and causing it to overheat, which can shorten its lifespan. Find more information on core cutting line.

Three-dimensional wound core transformer breaks through the traditional triangle plane structure, adopts three-phase symmetric vertical structure, magnetic circuit completely symmetrical three-phase core products, magnetic resistance is greatly reduced, excitation current, no-load loss, is a kind of using traditional materials, but lower operating noise, structure is more compact and efficient energy-saving oil type transformer. Its excellent performance in energy saving and energy saving and environmental protection is in line with China’s energy conservation policy.

A transformer coil winding machine is an intricate piece of machinery with an essential role in the manufacturing of transformers, combining modern technology and meticulousness to create high-quality products efficiently. The process starts with the feeding of copper wire into the machine, which passes through a line-up of calibrations guides and tensioners designed to secure alignment and prevent damage. An automated system then causes rotation, gradually looping copper wire around the transformer coil. A computerized system oversees variables such as speed, pitch control, layer count and insulation thickness for consistent turns. Moreover, for distinct transformer models or designs, these machines can be fitted with extra features such as automatic lead cutting and tapping mechanisms for increased versatility and productivity.

What is the capacity of the transformer related to? The capacity of the transformer refers to the maximum load electric power that the transformer can bear. The capacity of the transformer is related to the following factors: Input voltage and output voltage: The input voltage and output voltage of the transformer determine the transformation ratio of the transformer, which affects the capacity of the transformer. The higher the input voltage of the transformer and the lower the output voltage, the larger the transformation ratio and the larger the capacity. Load nature: Different loads have different power factors, harmonic content and other characteristics, which affect the capacity of the transformer. For inductive loads, the capacity of the transformer can be appropriately reduced; for nonlinear loads, the capacity of the transformer needs to be appropriately increased.

As a professional laser machine manufacturer & supplier, Canwin specialized in laser machine manufacturing, including laser welding machines and laser cutting machines.Continuous fiber laser hand-held welding equipment is a special equipment for metal processing such as hardware, building materials and handicrafts launched by CANWIN. Small equipment, easy to move and handling, flexible and convenient operation, can realize outdoor welding, suitable for all kinds of complex sheet metal hardware welding. Welding efficiency is fast.

As a professional electrical equipment manufacturer in China, Canwin specialized in dry type transformers, electrical equipment for over 20 years. Canwin electrical products manufacturer adopts large-scale, intelligent electrical machinery equipment manufacturing mode, and strive to achieve high quality, high efficiency, low cost operation.Our electrical machinery products including cut to length lines, china slitting lines and foil winding machines.

The cut to length line is a special equipment for the production of transformer core, is our latest generation of cross shear line. This cut to length production line is used for shearing, O punching and V notch of transformer core sheet. The special point of this ctl line is that two O punch and one V notch can work at the same time to produce transformer core pieces with 3, 5, 7 steps in vertical direction and 3, 5, 7 steps in horizontal direction.

As a result of mutual inductance, a transformer produces a transformed voltage or current when the magnetic flux produced by one winding (primary winding) links with another winding (secondary winding). There is a magnetic coupling between these two windings, and they are electrically isolated. In addition, magnetic reluctance is also known as opposition to magnetic flux flow. If, for example, the magnetic flux produced by a primary winding passes through air or any nonferrous material in order to reach a secondary winding in a transformer, it would result in a reduction in magnetic flux. Due to the high reluctance of air or nonferrous materials, it will reduce magnetic flux. Read more info on https://www.canwindg.com/

As a professional energy storage system manufacturer, Canwin specialized in battery energy storage system and containerized energy storage system manufacturing. An energy storage system, often abbreviated as ESS, is a device or group of devices assembled together, capable of storing energy in order to supply electrical energy at a later time. In the energy storage systems, the lithium energy storage battery only interacts with the energy storage converter at high voltage, and the converter takes power from the AC grid to charge the battery pack. Or the battery pack supplies power to the converter, and the electric energy is converted into AC by the converter and sent to the AC power grid.

To accommodate the needs of grid voltage changes, the high-voltage side of the transformer has taps, which can be adjusted by adjusting the number of turns in the high-voltage winding to regulate the output voltage on the low-voltage side. Rated current (A): The current allowed to pass through the transformer for a long time under rated capacity. No-load loss (kW): The active power drawn when a rated voltage at rated frequency is applied to one winding terminal and the remaining windings are open circuit.It is related to the performance and manufacturing process of the core silicon steel sheet, as well as the applied voltage.

Why do transformers use silicon steel sheets as iron cores? Transformers use silicon steel sheets as iron cores because silicon steel sheets have high magnetic permeability and low resistance. In a transformer, the iron core mainly undertakes the role of conducting magnetic flux. Therefore, the magnetic permeability of the iron core is very critical. Silicon steel sheet is a specially treated steel with very high magnetic permeability, can effectively conduct magnetic flux, and can reduce the loss of magnetic flux and eddy current loss. In addition, the transformer will produce electromagnetic induction phenomenon during the working process, which will generate eddy current in the iron core. These eddy currents cause loss of energy and heating of the core, reducing the efficiency of the transformer. The silicon steel sheet has low resistance characteristics, which can reduce eddy current loss and improve the efficiency of the transformer. Therefore, using silicon steel sheet as the material of the transformer core can improve the efficiency of the transformer, reduce energy loss, and reduce heat generation of the transformer, thereby prolonging the service life of the transformer.